Mild Steel Box Section – S235 Square Hollow Section SHS, 7.5m Lengths & Cut to Size, Steel Square Tube for Frames, Gates & Fabrication
Mild Steel Box Section – S235 Square Hollow Section SHS, 7.5m Lengths & Cut to Size, Steel Square Tube for Frames, Gates & Fabrication
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Our S235 mild steel box section is supplied in full 7.5m lengths or cut to size on request, in square sizes from 20x20mm up to 150x150mm and wall thicknesses from 2mm to 6mm. A strong, versatile square hollow section (SHS) — also called box steel or metal box section — ideal for frames, gates, supports, trailers and general fabrication, with a 3-5 working day lead time to mainland UK.
Technical Specification
| Material | S235 mild steel |
| Profile | Square box section / square hollow section (SHS) |
| Length | 7.5m full length, or cut to size on request |
| Sizes available | 20x20mm up to 150x150mm |
| Wall thicknesses | 2mm - 6mm (size dependent) |
| Finish | Standard mill finish |
| Weldability | Weldable, drillable and easily fabricated |
| Lead time | 3-5 working days (kerbside, mainland UK) |
Steel Box Section Sizes & Weight Chart
Full S235 mild steel box section size chart with nominal weight per metre. Every size is available in 7.5m lengths or cut to size.
| Size | Profile | Weight (kg/m) |
|---|---|---|
| 20 x 20 x 2mm | Square (SHS) | 1.1 |
| 20 x 20 x 2.5mm | Square (SHS) | 1.3 |
| 25 x 25 x 2mm | Square (SHS) | 1.4 |
| 25 x 25 x 2.5mm | Square (SHS) | 1.7 |
| 25 x 25 x 3mm | Square (SHS) | 2.0 |
| 30 x 30 x 2.5mm | Square (SHS) | 2.1 |
| 30 x 30 x 3mm | Square (SHS) | 2.5 |
| 40 x 40 x 3mm | Square (SHS) | 3.4 |
| 40 x 40 x 4mm | Square (SHS) | 4.4 |
| 50 x 50 x 2.5mm | Square (SHS) | 3.7 |
| 50 x 50 x 3mm | Square (SHS) | 4.4 |
| 50 x 50 x 4mm | Square (SHS) | 5.6 |
| 50 x 50 x 5mm | Square (SHS) | 6.9 |
| 60 x 60 x 3mm | Square (SHS) | 5.3 |
| 60 x 60 x 4mm | Square (SHS) | 6.9 |
| 60 x 60 x 5mm | Square (SHS) | 8.4 |
| 70 x 70 x 3mm | Square (SHS) | 6.2 |
| 70 x 70 x 5mm | Square (SHS) | 10.0 |
| 80 x 80 x 3mm | Square (SHS) | 7.2 |
| 80 x 80 x 5mm | Square (SHS) | 11.6 |
| 80 x 80 x 6mm | Square (SHS) | 13.6 |
| 90 x 90 x 3.5mm | Square (SHS) | 9.4 |
| 90 x 90 x 5mm | Square (SHS) | 13.1 |
| 90 x 90 x 6mm | Square (SHS) | 15.5 |
| 100 x 100 x 3mm | Square (SHS) | 9.0 |
| 100 x 100 x 4mm | Square (SHS) | 11.9 |
| 100 x 100 x 5mm | Square (SHS) | 14.7 |
| 100 x 100 x 6mm | Square (SHS) | 17.4 |
| 120 x 120 x 6mm | Square (SHS) | 21.2 |
| 150 x 150 x 5mm | Square (SHS) | 22.6 |
Popular steel box section sizes include 20x20, 25x25, 30x30, 40x40 and 50x50 box section for frames, gates and railings, through 60x60, 80x80 and 100x100 box section, up to heavy 120x120 and 150x150 box section for structural work. Weights are nominal mass per metre to EN 10219 — for an exact figure use our metal weight calculator.
Rackerman is a UK steel supplier: buy mild steel box section — also known as square hollow section, SHS, box steel or metal box section — online with fast mainland UK delivery and cut-to-size service, a convenient alternative to a local steel stockholder near you.
Common Uses
Mild steel box section is widely used for gates, railings, fencing, structural frames, support posts, shelving, trailers, balustrades, agricultural buildings, workshop fabrication and general construction. Its equal sides and hollow profile give strength and rigidity while being easier to handle and fabricate than solid bar.
Box Section vs Rectangular Hollow Section
Square box section (SHS) has equal sides and is the most popular profile for general frames, gates and fabrication. Rectangular hollow section (RHS) has unequal sides, offering greater strength in one direction for beams and load-bearing spans. Choose box section for even strength and general framework. Need shorter lengths? See our 3m box section.
Finish and Protection
Supplied in standard mill finish. The surface may show normal mill scale, handling marks or light surface oxidation, typical for untreated steel. For outdoor or moisture-exposed use, clean, prime and protect with a suitable paint or coating system, or choose our galvanised box section.
Cutting and Fabrication
S235 box section can be cut, drilled, welded and fabricated using suitable metalworking tools. Cut ends and drilled holes should be protected if used outside or in damp conditions. Always use suitable protective equipment when working steel.
Related Mild Steel Sections
Explore the rest of our mild steel range: angle iron, flat bar, square bar, round bar, rectangular hollow section (RHS) and steel channel. Work out weights with our metal weight calculator.
Compare Our Full Box & Rectangle Section Range
Match the section to your job: 3m box section for short handling, rectangular hollow section (RHS) for directional strength, ERW box & rectangle for thin-wall sizes, galvanised box section for outdoors, 6063 aluminium box section for light weight and 304 stainless box section for corrosion resistance. See also our circular hollow section (round steel tube) and the full hollow section collection.
Related Guides
Read more in our guides: how to box in a steel beam and the metal weight calculator.
Delivery Information
Lead times are currently 3-5 working days. Delivery is kerbside only and our vehicles do not carry HIAB or lifting equipment - steel must be safely offloaded by the customer on arrival. Sections are supplied in full 7.5m lengths, so suitable delivery access is required.

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FREQUENTLY ASKED QUESTIONS
What size box section is available in 7.5m?
Our 7.5m mild steel box section is available in square sizes from 20x20mm up to 150x150mm, in wall thicknesses from 2mm to 6mm depending on the size. All sections are supplied in full 7.5m lengths in S235 mild steel.
What grade is your box section?
Our box section is supplied in S235 mild steel, a commonly specified general-purpose structural grade suitable for welding, cutting, drilling and fabrication. For exact section properties and tolerances, refer to the applicable mill certificate or BS EN standard for your application.
What is the difference between box section and rectangular hollow section?
Box section (SHS, square hollow section) has equal sides and is the most popular profile for frames, gates and general fabrication. Rectangular hollow section (RHS) has unequal sides, giving greater strength in one direction for beams and load-bearing spans. Choose box section for general framework and even strength.
Should I choose 3m or 7.5m box section?
7.5m lengths suit trade, fabrication and structural projects where fewer joints are an advantage. For smaller DIY projects or easier handling and delivery, our 3m box section lengths may be more practical. Both are supplied in the same S235 mild steel.
How is box section delivered?
Lead times are currently 3-5 working days. Sections are supplied in full 7.5m lengths, so suitable delivery access is required. Delivery is kerbside only and our vehicles do not carry HIAB or lifting equipment - steel must be safely offloaded by the customer on arrival.
Can box section be cut to size?
Yes. As well as full 7.5m lengths, we can cut box section to your required lengths before dispatch - send us your cutting list and we'll confirm price and lead time.
MONEY BACK GUARANTEE
Here at Rackerman, we take customer satisfaction very seriously. If you are unsatisfied with the quality of your product, please email us info@rackerman.co.uk or give us a call: 01665 497513 and we will make it right.
SHIPPING
It should take no longer than 1-2 business day to process your order, then 3-5 working days (5-10 working days on RSJs + Chippings) to then receive your order from us after dispatch.
If you haven't received your items in this time frame, please contact us.
RETURNS
If you are unsatisfied with your purchase, that's completely fine! We offer a 30 day money back guarantee to all customers, no questions asked! Please contact us to arrange a return.